Swift Mould Repair: 1-3 Days with Fiber Laser Welding.

Fiber Laser Welding For Mould Repair

Laser welding for mould repair is a welding technology that utilizes laser beams to mend molds used in the manufacturing process. Molds are employed to shape or mold products in various forms, such as in the plastic, metal, rubber, and other industries. With laser welding, the mold repair process can be executed with greater precision and efficiency compared to traditional welding methods

Why Fiber Laser Welding For Mould Repair ?

Choosing laser welding for mould repair offers several compelling advantages that make it a preferred choice in various industries. Here are some reasons why laser welding is often the preferred method for mould repair

High Precision

Laser welding excels in high precision, ensuring accuracy in intricate details and exact specifications. This precision is crucial in industries where tight tolerances and intricate designs are essential for product quality, such as automotive, aerospace, and electronics.

Small To Medium Quantity Production

In small to medium-scale production, laser welding is a cost-effective and efficient alternative to other mass production methods. Unlike mass production processes that require specialized tools, laser welding offers a quicker and more affordable solution for moderate production volumes.

⁠Rapid (Very, Very Fast) Prototyping

The high-speed nature of laser welding allows for the rapid creation of prototypes, enabling companies to save time in product development and respond more effectively to design changes. This is particularly crucial in industries that require innovation and quick responses to market changes

Advantages of Fiber Laser Welding

Laser welding causes minimal damage to the base material of the mould as it uses less heat and the heat-affected zone is smaller
Laser welds last longer so the repaired mould will last longer
As a result of the above two points, you can repair moulds multiple times using laser welding
Laser welding is a faster process than the alternatives
Laser welding reduces the overall cost of repairing moulds

Conventional vs Laser welding vs Fiber laser welding

The following serves as a comprehensive comparison among conventional welding, laser welding, and fiber laser welding, emphasizing their distinctive characteristics and applications. This analysis sheds light on various crucial aspects, ranging from material thickness capabilities to operational costs, providing valuable insights for choosing the most suitable welding method in specific contexts.

1. Ability to Weld Thick Materials

• Conventional Welding :
Excelling in welding materials with very thick thickness, such as heavy steel construction.

• Laser Welding :
Suitable for materials with medium to thin thickness, less effective for thick materials compared to conventional welding.

• Fiber Laser Welding :
Possesses better capability in welding materials with medium thickness, but may be less effective for thick materials compared to conventional welding.

2. Precision and Detail

• Conventional Welding :
Less precision, challenging to achieve very fine details or complex structures.

• Laser Welding :
Highly precise, enabling welding on very fine details and structures.

• Fiber Laser Welding :
Provides high precision and the ability to work on structures with complex details.

3. Process Speed

• Conventional Welding :
Processes are often slower, especially for welding thick materials.

• Laser Welding :
Faster processes, resulting in higher production time efficiency.

• Fiber Laser Welding :
Offers high speed, allowing better production efficiency.

4. Heat Impact

• Conventional Welding :
Generates higher heat, increasing the risk of deformation or changes in material properties.

• Laser Welding :
Produces minimal heat, reducing the risk of damage to the workpiece.

• Fiber Laser Welding :
Has good heat control, helping to reduce the risk of material deformation.

5. Material Flexibility

• Conventional Welding :
Limited to specific types of metals or metal alloys.

• Laser Welding :
Flexible for various types of materials, including metals and non-metals.

• Fiber Laser Welding :
Versatile in welding various types of materials with high efficiency.

6. Size and Portability

• Conventional Welding :
Machines and equipment are usually larger and less portable.

• Laser Welding :
More compact and can be easily moved for applications requiring portability.

• Fiber Laser Welding :
Smaller in size compared to some other lasers, facilitating installation and usage in different locations.

7. Operational Costs

• Conventional Welding :
Initial costs may be lower, but operational costs could be higher due to maintenance and fuel.

• Laser Welding :
Initial costs may be higher, but can save on operational costs in the long term through efficiency and increased productivity.

• Fiber Laser Welding :
Although initial costs may be higher, it can provide cost savings through operational efficiency and process speed.

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Company

Goshen 3D is a 3D printing service provider based in Indonesia. We form the company with the aim of shaping every design given to us into quality products.